GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2002 🢒 Sunfire 🢒 Restraints 🢒 SIR 🢒 Instrument Panel Inflatable Restraint Module Replacement

Removal Procedure

    Object Number: 202145 Size: SH

    Caution: When you are carrying an undeployed inflator module:

       • Do not carry the inflator module by the wires or connector on the inflator module
       • Make sure the bag opening points away from you
    When you are storing an undeployed inflator module, make sure the bag opening points away from the surface on which the inflator module rests. When you are storing a steering column, do not rest the column with the bag opening facing down and the column vertical. Provide free space for the air bag to expand in case of an accidental deployment. Otherwise, personal injury may result.

  1. Disable the SIR system. Refer to Disabling the SIR System .
  2. Remove the I/P trim pad. Refer to Instrument Panel Trim Pad Replacement in Instrument Panel, Gages, and Console.
  3. Remove the air distributor duct. Refer to Air Distributor Duct Replacement in Heating, Ventilation and Air Conditioning.
  4. Remove the connector position assurance (CPA) from the inflatable restraint I/P module yellow 2-way pigtail connector.

    5. Object Number: 202147 Size: SH
  5. Disconnect the yellow 2-way pigtail connector from the inflatable restraint I/P module.

    6. Object Number: 202151 Size: SH
  6. Remove the mounting bolts (2) from the inflatable restraint I/P module (1).
  7. Remove the inflatable restraint module (1) from the I/P

Installation Procedure

    Object Number: 202151 Size: SH
  1. Install the inflatable restraint module (1) to the I/P

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the mounting bolts (2) to the inflatable restraint module.

    3. Tighten
    Tighten the bolts to 5 N·m (44 lb in).


    Object Number: 202147 Size: SH
  3. Connect the yellow 2-way pigtail connector to the inflatable restraint module.

    4. Object Number: 202145 Size: SH
  4. Install the connector position assurance (CPA) to the yellow 2-way pigtail connector on the inflatable restraint module.
  5. Install the air distributor duct. Refer to Air Distributor Duct Replacement in Heating Ventilation and Air Conditioning.
  6. Install the I/P trim pad. Refer to Instrument Panel Trim Pad Replacement in Instrument Panel, Gages, and Console.
  7. Enable the SIR system. Refer to Enabling the SIR System .