GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 621681  Size: SH
  1. Remove the 2 nuts and the 2 retainers from the engine cover (1).
  2. Remove the engine cover (1) from the engine.

  3. Object Number: 1455362  Size: SH
  4. Loosen the clamp and remove the air inlet duct (2) from the throttle body assembly (1).

  5. Object Number: 1455363  Size: SH
  6. Disconnect the electrical connector (2) of the throttle actuator control (TAC) module.
  7. Drain the cooling system. Refer to Cooling System Draining and Filling .
  8. Disconnect the 2 coolant hoses (3) from the throttle body (1).

  9. Object Number: 1455365  Size: SH
  10. Remove the upper 2 fasteners (2) and the lower 2 fasteners (4) from the throttle body (3).
  11. Remove the throttle body (3) and the gasket (1) from the intake manifold.
  12. Clean any remaining throttle body gasket from the intake manifold.

Installation Procedure


    Object Number: 1455365  Size: SH
  1. Install a new throttle body gasket (1) onto the intake manifold.
  2. Install the throttle body (3) onto the intake manifold.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Secure the throttle body to the manifold with 4 fasteners (2, 4).
  5. Install the 4 throttle body fasteners.

    Tighten
    Tighten the fasteners to 9 N·m (80 lb in).


    Object Number: 1455363  Size: SH
  6. Connect the 2 coolant hoses (3) to the throttle body (1).
  7. Connect the TAC module electrical connector (2).

  8. Object Number: 1455362  Size: SH
  9. Install the air inlet duct (2) to the throttle body (1).
  10. Refill the cooling system. Refer to Cooling System Draining and Filling .

  11. Object Number: 621681  Size: SH
  12. Install the engine cover (1) to the engine.
  13. Secure the engine cover (1) with the 2 nuts.
  14. Tighten
    Tighten the fasteners to 7 N·m (62 lb in).

  15. Install the 2 retainers to the engine cover.