GM Service Manual Online
For 1990-2009 cars only

The outside handles have adjustable outside handle-to-lock rods. This allows for adjustment of the amount of travel needed in order to operate the outside handle.

When servicing a vehicle with adjustable outside handle-to-lock rods, remove all free play between the outside handle and the lock. Also, do not operate the outside handle before these connections are made.

Removal Procedure

  1. Remove the front door trim panel. Refer to Front Side Door Trim Panel Replacement .
  2. Remove the front water deflector, as necessary. Refer to Front Side Door Water Deflector Replacement .
  3. Remove the inner front energy absorber pad (coupe only). Refer to Front Side Door Inner Panel Lower Energy Absorber Replacement .

  4. Object Number: 293875  Size: SH
  5. Use side cutters in order to cut off the outside handle rod-to-lock clip from the lock.
  6. Discard the clip.
  7. Unscrew the remainder of the clip from the outside handle rod.
  8. Remove the key lock cylinder rod from the lock.

  9. Object Number: 314806  Size: SH
  10. Remove the bolts from the outside door handle (1).

  11. Object Number: 314808  Size: SH
  12. Rotate the lock cylinder pawl (2) in order to allow the outside handle to clear the door handle opening.
  13. Remove the outside door handle from the handle rod.

Installation Procedure

  1. Position the outside door handle to the front door.

  2. Object Number: 314808  Size: SH
  3. Rotate the lock cylinder pawl (2) in order to allow the outside handle to clear the front door handle opening.

  4. Object Number: 314806  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the outside door handle bolts (1).
  6. Tighten
    Tighten the outside door handle bolts to 10 N·m (89 lb in).

  7. Install the key lock cylinder rod to the lock.

  8. Object Number: 293875  Size: SH
  9. Install a new outside door handle rod-to-lock clip onto the door lock lever.
  10. Position the outside door handle rod in the clip in order to eliminate any free play in the outside door handle.
  11. Install the clip cover closed over the threaded outside door handle rod.
  12. Install the inner front energy absorber pad. Refer to Front Side Door Inner Panel Lower Energy Absorber Replacement .
  13. Install the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  14. Install the front door trim panel. Refer to Front Side Door Trim Panel Replacement .