GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2003 🢒 Sunfire 🢒 Engine 🢒 Engine Electrical 🢒 Generator Replacement

Removal Procedure
  1. Disconnect negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical-2.2L (L61).
  3. Disconnect the electrical connectors from the generator.

    4. Object Number: 758471 Size: SH
  4. Remove the generator bolts.
  5. Remove the generator.

Installation Procedure

    Object Number: 758471 Size: SH
  1. Install the generator.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the generator bolts.

    3. Tighten
    Tighten the generator bolts to 20 N·m (15 lb ft).

  3. Connect the generator electrical connectors.

    4. Tighten
    Tighten the generator electrical connector to 17 N·m (13 lb ft).

  4. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical-2.2L (L61).
  5. Lower the vehicle.
  6. Connect the battery negative cable.