GM Service Manual Online
For 1990-2009 cars only

Transmission Case or Channel Plate Replacement - keywords bolt cover thread

Subject:Transmission Case or Channel Plate Replacement

Models:1996-2005 Chevrolet Cavalier
2005-2007 Chevrolet Cobalt
2006-2007 Chevrolet HHR
1997-2007 Chevrolet Malibu/Malibu Maxx
1999-2004 Oldsmobile Alero
1999 Oldsmobile Cutlass
2005-2006 Pontiac Pursuit (Canada Only)
2007 Pontiac G5
1999-2005 Pontiac Grand Am
1996-2005 Pontiac Sunfire
2005-2007 Pontiac G6
2005-2007 Saturn Vue
2005-2006 Saturn Ion
2007 Saturn Vue Hybrid
2007 Saturn Aura
2007 Saturn Aura Hybrid



The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.

Condition/Concern:

If the transmission case or channel plate has to be replaced the bolt holes will not be threaded. The case and channel plate bolt holes are not tapped by manufacturer.

Recommendation/Instructions:

The bolts are self tapping and are to be used to thread the component. When threads are complete back off on bolt and then retorque to proper specification.

Please follow this diagnostic or repair process thoroughly and complete each step. If the condition exhibited is resolved without completing every step, the remaining steps do not need to be performed.