Clutch Pressure and Driven Plate Replacement M86

Special Tools

J 43482 Clutch Alignment Arbor

1. Remove the transmission. Refer to Transmission Replacement.



2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.



3. Remove the clutch cover and the clutch disc.

1. Align the machined side of the flywheel assembly, with the machined side of the cover.



2. Install the J 43482 in order to support the clutch cover to the flywheel assembly.

Notice: Refer to Fastener Notice in the Preface section.




3. Install the clutch cover to flywheel bolts.

Tighten
Follow the tightening sequence. Tighten the bolts to 24 N·m (18 lb ft).

4. Remove the J 43482 .
5. Install the transmission. Refer to Transmission Replacement.
6. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding.
7. Connect the negative battery cable.

Clutch Pressure and Driven Plate Replacement MU3

Special Tools

J 43482 Clutch Alignment Arbor

1. Remove the transmission. Refer to Transmission Replacement.



2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.



3. Remove the clutch cover and the clutch disc.

1. Adjust the clutch pressure plate, if necessary. Refer to Clutch Pressure Plate Adjustment.



2. Install the clutch disc and the clutch cover.
3. Hand start the clutch cover to flywheel bolts, leaving the clutch cover loose enough to reposition for alignment.



4. Install the J 43482 in order to support the clutch cover to the flywheel assembly.

Notice: Refer to Fastener Notice in the Preface section.




5. Tighten the clutch cover to flywheel bolts in the sequence shown.

Tighten
Tighten the bolts to 30 N·m (22 lb ft).

6. Recheck each bolt torque using the tightening sequence.
7. Remove the J 43482 .
8. Install the transmission. Refer to Transmission Replacement.
9. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding.
10. Connect the negative battery cable.