GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Circuit Description

The engine control module (ECM) monitors the signal circuit of the fuel level sender in order to determine fuel level. The sender consists of a variable resistor that changes resistance based on the fuel level in the tank. The ECM monitors the voltage across the sender resistance in order to determine the fuel level. The ECM uses the signal circuit of the fuel level sender in order to calculate the total remaining fuel, in percent. The ECM sends the fuel level percent via the serial data circuit to the instrument cluster (IPC) in order to control the fuel gage. When the fuel level percent reaches a predetermined low level, the IPC will illuminate the low fuel indicator.

Reference Information

Fuel Level Specifications

Fuel Level Specifications

Schematic Reference

Instrument Cluster Schematics

Connector End View Reference

Displays and Gages Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Scan Tool Data List

Circuit/System Testing

  1. Ignition ON, perform the lamp test with the scan tool.
  2. If the low fuel indicator does not illuminate, replace the IPC.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for the IPC replacement, setup, and programming