GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2005 🢒 Grand Prix 🢒 Body 🢒 Instrument Panel, Gages, and Console 🢒 Passenger Knee Bolster Replacement

Removal Procedure

    Object Number: 1204538 Size: SH
  1. Remove the instrument panel (I/P) trim pad. Refer to Instrument Panel Trim Pad Replacement .
  2. Outboard bolster only. Reposition the I/P accessory wiring junction block. Refer to Accessory Wiring Junction Block Replacement in Wiring Systems.
  3. Outboard bolster only. Disconnect the wiring harness retainers (1, 2) from the I/P passenger knee bolster.

    4. Object Number: 929334 Size: SH
  4. Remove the I/P passenger knee bolster bolts. Inboard shown, outboard similar.
  5. Remove the I/P passenger knee bolster.

Installation Procedure

    Object Number: 929334 Size: SH
  1. Align the I/P passenger knee bolster the I/P carrier (cross car beam).

    2. Inboard bolster shown, outboard bolster similar.

    Notice: Refer to Fastener Notice in the Preface section.

  2. Start the bolts by hand to avoid cross threading. Install the I/P passenger knee bolster bolts.

    3. Tighten
    Tighten the bolts to 10 N·m (89 lb in).


    Object Number: 1204538 Size: SH
  3. Outboard bolster only. Connect the wiring harness retainers (1, 2) to the I/P passenger knee bolster.
  4. Outboard bolster only. Install the I/P accessory wiring junction block. Refer to Accessory Wiring Junction Block Replacement in Wiring Systems.
  5. Install the I/P trim pad. Refer to Instrument Panel Trim Pad Replacement .