GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 36850 Assembly Lubricant (or equivalent)


    Object Number: 49472  Size: SH
  1. Inspect the case side cover (53) for the following conditions:
  2. • Damaged or porous gasket sealing surfaces
    • Damaged or porous casting surfaces
    • Damaged or stripped bolt holes
  3. Inspect the case side cover gaskets (54, 59) for damage. The gaskets are reusable if they are NOT damaged.

  4. Object Number: 659368  Size: SH
  5. Assemble the case side cover inner gasket (59) to the case side cover (53). Use J 36850 or equivalent to retain the gasket in position.
  6. Install the case side cover gasket (54) and case side cover (53) onto the case. Make sure the gaskets and electrical connector are positioned correctly.

  7. Object Number: 330217  Size: SH
  8. Install case side cover bolt (56) and one side cover to case stud bolt (58) in the locations shown. These bolts will properly locate the case side cover and gasket to the case.
  9. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  10. Install the remaining bolts as indicated:
  11. • Nine case side cover bolts (56)
    • Four side cover TORX® head bolts (57)
    • Four side cover to case stud bolts (58)

    Tighten
    Tighten all bolts to 25 N·m (18 lb ft).