GM Service Manual Online
For 1990-2009 cars only

Checks

Action

DEFINITION: The fuel economy, as measured by an actual road test, is noticeably lower than expected. The fuel economy is also noticeably lower than previously shown by an actual road test.

Preliminary

    • Refer to Important Preliminary Checks.
    • Refer to Visual/Physical Checks
    • Search for bulletins.
    • Check owners driving habits.
       - Is A/C ON full time and is the Defroster mode ON?
       - Are the tires at the correct pressure?
       - Is the vehicle carrying excessively heavy loads?
       - Is the acceleration too much, too often?

Fuel System

    • Test the fuel pressure. Refer to Fuel System Pressure Test (VIN K) and refer to Fuel System Pressure Test (VIN 1) .
    • Check the fuel injectors using the following tests:
       -  Fuel Injector Balance Test .
    • Ensure that each injector harness is connected to the correct injector and cylinder.
    • Inspect for fuel in the pressure regulator vacuum hose.

Sensor/System

    • Inspect the air intake system and the crankcase for air leaks. Refer to Air Intake System Description and refer to Crankcase Ventilation System Description .
    • Test for proper speedometer calibration. Connect a J 33431-C Signal Generator to the VSS electrical connector. Turn ON the ignition, with the engine OFF, and with the tester ON, monitor the speedometer.

Ignition System

Test for proper ignition voltage output using the following steps:

  1. Clip the spark tester J 26792 to engine ground.
  2. Connect one end of a spark plug wire to the spark tester; leave the other end of the spark plug wire to the coil being tested.
  3. Connect one end of another spark plug wire to the other coil tower; connect the other end of the spark plug wire to ground.
  4. Crank the engine while observing the spark tester; a spark should be observed.
  5. Repeat the above steps for each coil.
  6. If no spark is present at the coils, test for the following conditions:
  7.  - The coils--Inspect for cracks, for carbon tracking or arcing, or for a secondary resistance value that is outside the specified range.

    Coil Resistance
    5,000-8,000 ohms (5K-8K ohms)

     - The spark plug wires--Inspect for signs of arcing or cross-firing, for cracks, for carbon tracking, for plug boot damage, for pinches, for improper routing, or for a resistance value that is outside the specified range.

    Spark Plug Wire Resistance
    600 ohms per ft.

       Important: Spraying the secondary ignition wires with a light mist of water may help to locate an intermittent problem. The ignition components will arc to ground when a secondary component is faulty.

     - A defective module
     - The ignition system wiring--Inspect for a loose ignition module feed or ground connection, or for damaged system wiring.
  8. Remove spark plugs and inspect for the following conditions:
  9.  - Fouled plugs
     - Cracks
     - Wear
     - Improper gap
     - Burned or damaged electrodes
     - Improper heat range or reach
  10. If the spark plugs are gas or oil fouled, determine the cause of the fouling before you replace the spark plugs.

Engine Cooling System

    • Inspect the engine coolant level for being low.
    • Inspect and test for an incorrect or a faulty engine thermostat. Refer to Thermostat Diagnosis in Engine Cooling.

Engine Mechanical

    • Inspect engine mechanical components for the following conditions:
       - Improper compression
       - Sticking or leaking valves
       - Worn camshaft lobes
       - Improper valve timing
       - Bent push rods
       - Worn rocker arms
       - Broken valve springs
       - Excessive oil in the combustion chamber that is caused by leaking valve seals
    • Inspect for incorrect basic engine parts. Inspect the following components:
       - The camshaft
       - The cylinder heads
       - The pistons
       - Other components, as appropriate

Additional Checks

    • Test the TCC operation. Refer to Torque Converter Diagnosis in Transaxle Diagnosis .
    • Test the exhaust system for possible restrictions. Inspect for the following conditions:
       - Damaged or collapsed pipes
       - Heat distress or possible internal failure in the muffler
       - A plugged 3-way catalytic converter. Refer to Restricted Exhaust System Check in Engine Exhaust.