GM Service Manual Online
For 1990-2009 cars only

Sun Visor Mirror Comes Off Sunshade or Cover Will Not Fully Open (Replace Mirror and Cover Assembly)

Subject:Sun Visor Mirror Cover Comes Off Sunshade or Cover Will Not Fully Open (Replace Mirror and Cover Assembly)

Models:2004-2007 Chevrolet Malibu, Malibu Maxx
2005-2007 Pontiac G6



This bulletin is being updated to revise the model year information. Please discard Corporate Bulletin Number 05-08-110-005D (Section 08 - Body and Accessories).


Do This

Don't Do This

Replace the mirror and cover assembly.

Do not replace the sunshade assembly.

Condition

Some customers may comment the sunshade mirror cover has come off the sunshade or that the cover will not fully open.

Cause

The sun visor mirror pivot may break, preventing the mirror cover from fully opening or causing it to separate from the sun visor.

Correction

Replace both the driver and the passenger side mirror and cover assembles using the appropriate procedure below.

Non-Illuminated Mirror and Cover Assembly


    Object Number: 1645816  Size: MF
  1. Remove the assembly by unsnapping the 4 retainers that hold the mirror and cover assembly to the sunshade.

  2. Object Number: 1645818  Size: SH
  3. Install the mirror and cover assembly by lining up the 4 retainers and applying pressure to the outside edge of the assembly as shown in the illustration above.

Illuminated Mirror and Cover Assembly

  1. Remove the sunshade from the sunshade retainer.
  2. Remove the cover from the fasteners and the screws.
  3. Remove the sunshade and disconnect the electrical connector for the mirror lamps.

  4. Object Number: 1645816  Size: MF
  5. Remove the assembly by unsnapping the 4 retainers that hold the mirror and cover assembly to the sunshade as shown in the illustration above.
  6. With the assembly face down on the sunshade, unsolder the two wires from lamp assembly.
  7. Solder the wires to the new mirror lamp assembly.

  8. Object Number: 1645818  Size: SH
  9. Install the mirror and cover assembly to the sunshade. Apply pressure to the edge of the assembly to engage the 4 retainer to the sunshade as shown in the illustration above.
  10. Connect the electrical connector for the mirror lamps.
  11. Install the sunshade and the screws.
  12. Tighten
    Tighten the sunshade screws to 2.5 N·m (22 lb in).

  13. Install the cover and place the sunshade back into the retainer.

Parts Information

On Pontiac G6 vehicles, both mirrors will be either illuminated or non-illuminated. On Chevrolet vehicles, mirrors can be the same or mixed (one illuminated or one non-illuminated).

Part Number

Description

15803234

Mirror and Cover Assembly - Non Illuminated, Gray

15803235

Mirror and Cover Assembly - Non Illuminated, Neutral

15803238

Mirror and Cover Assembly - Illuminated, Gray

15803239

Mirror and Cover Assembly - Illuminated, Neutral

15803240

Mirror and Cover Assembly-Illuminated, Titanium

15803236

Mirror and Cover Assembly-Non Illuminated, Titanium

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

C9731*

Mirror and Cover, Non-Illuminated - Replace

0.2 hr

C9732*

Mirror and Cover, Illuminated - Replace

0.4 hr

C9748*

Mirror and Cover, Illuminated and Non-Illuminated - Replace (Chevrolet)

0.3 hr

*This is a unique labor operation number for bulletin use only. This number will not be published in the Labor Time Guide.