GM Service Manual Online
For 1990-2009 cars only

Refer to Engine Controls Schematics,

Power, Ground and MIL


Object Number: 331590  Size: FS
Engine Controls Components
Powertrain Control Module Description
Data Link Connector (DLC)
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Fusible Links, IP Fuse Block, and Underhood Electrical Centers
Ignition Switch and Underhood Electrical Center 2
Powertrain Control Module Connector End Views
for complete circuit details.

Circuit Description

The PCM continuously monitors the system voltage. The system voltage information is taken from the PCM ignition feed circuits. Since voltages below 8.0 volts or above 18.0 volts, could cause improper system operation and/or component damage, the PCM operates in a default mode if a PCM voltage DTC sets. If the system voltage is high, the PCM disables most outputs to protect the hardware. A scan tool may not display data if system voltage is outside this range. Use a DMM to monitor system voltage to verify if the fault is currently present. A high voltage may cause a stalling condition, or other driveability concerns.

Conditions for Running the DTC

The engine run time is more than 10 seconds.

Conditions for Setting the DTC

    • The PCM senses the system voltage is above 18.0 volts.
    • All the conditions are present for 5 seconds.

Action Taken When the DTC Sets

    • The PCM stores DTC P0563 in the PCM memory when the diagnostic runs and fails.
    • The Malfunction Indicator Lamp (MIL) will not illuminate.
    • The PCM will record the operating conditions at the time the diagnostic fails. The PCM stores this information in Failure Records.
    • The PCM disables most outputs.
    • The transmission defaults to third gear.
    • The TCC operation is inhibited.
    • The PCM will cycle the cooling fans ON and OFF every few seconds during the time the condition is present.

Conditions for Clearing the DTC

    • A last test failed, or current DTC, clears when the diagnostic runs and does not fail.
    • A history DTC will clear after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
    • Use a scan tool in order to clear the DTC.

Diagnostic Aids

Important: 

   • Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing/replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion into the PCM.
   • For any test that requires probing the PCM or a component harness connector, use the J 35616 connector test adapter kit. Using this kit prevents damage to the harness/component terminals. Refer to Using Connector Test Adapters in Wiring Systems.

Inspect the generator voltage sense circuit for high resistance or loose connections. These could cause an intermittent overcharging condition. Refer to Diagnostic Starting Point - Engine Electrical in Engine Electrical.

For an intermittent condition, refer to Symptoms .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step tests for excessive generator output. The voltage should remain below 18.0 volts.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

    Important: If DTC P1635 and/or P1639 are set, refer to DTC P1635 5 Volt Reference 1 Circuit and/or DTC P1639 5 Volt Reference 2 Circuit for further diagnosis.

  1. Turn OFF all the accessories.
  2. Measure the battery voltage at the battery using the DMM.
  3. Operate the engine speed above 2000 RPM.

Is the battery voltage less than the specified value?

18V

Go to Diagnostic Aids

Go to Step 3

3

Repair the Charging system. Refer to Diagnostic Starting Point - Engine Electrical in Engine Electrical.

Is the repair completed?

--

Go to Step 4

--

4

  1. Select the Diagnostic Trouble Code (DTC) option and the Clear DTC Information option using the scan tool.
  2. Idle the engine at the normal operating temperature.
  3. Select the Diagnostic Trouble Code (DTC) option and the Specific DTC option, then enter the DTC number using the scan tool.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text, if applicable.

Does the scan tool indicate that this test ran and passed?

--

Go to Step 5

Go to Step 2

5

Select the Capture Info option and the Review Info option using the scan tool.

Does the scan tool display any DTCs that you have not diagnosed?

--

Go to the applicable DTC table

System OK