GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2005 🢒 Aztek - AWD 🢒 HVAC 🢒 HVAC Systems - Manual 🢒 Mode Valve Actuator Replacement

Removal Procedure
  1. Remove the knee bolster from the instrument panel (I/P). Refer to Knee Bolster Replacement .

    2. Important: Disconnect the I/P wiring harness clip from the I/P support bracket to help access the mode actuator screws.

  2. Disconnect the I/P wiring harness clip from the I/P support bracket.
  3. Disconnect the mode actuator electrical connector.

    4. Important: Count the number of threads showing from the tip of the mode actuator push rod to the end of the retainer clip.


    Object Number: 828359 Size: SH
  4. Open the mode actuator push rod retainer clip (1) with a small flat-bladed screwdriver.
  5. Disconnect the mode actuator push rod (2) from the retainer clip (1).

    6. Object Number: 651491 Size: SH
  6. Remove the mode actuator mounting screws.
  7. Remove the mode door actuator.

Installation Procedure

    Object Number: 651491 Size: SH
  1. Install the mode actuator.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the mode actuator mounting screws.

    3. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).

    Important: Align the counted number of threads on the mode actuator push rod (2) with the tip of the retainer clip (1).


    Object Number: 828359 Size: SH
  3. Connect the mode actuator push rod (2) to the retainer clip (1).
  4. Close the push rod retainer clip (1).
  5. Connect the mode actuator electrical connector.
  6. Connect the I/P wiring harness clip to the I/P support bracket.
  7. Install the knee bolster. Refer to Knee Bolster Replacement .