GM Service Manual Online
For 1990-2009 cars only

Thermostat Diagnosis Thermostat Installed

Step

Action

Value(s)

Yes

No

NOTE: The temperature stick is a pencil-like device that has a wax material containing certain chemicals which melt at a given temperature. Use the temperature sticks to determine a thermostat's operating temperature by rubbing 87°C (188°F) and 97°C (206°F) sticks on the coolant outlet. The marks made by the sticks should melt when coolant temperatures reach 87°C (188°F) and 97°C (206°F), respectively. These temperatures are the normal operating range of the thermostat.

1

  1. Remove the radiator cap.
  2. Rub a 87°C (188°F) J 24731 on the coolant outlet.
  3. Warm up the engine at fast idle.
  4. Check for coolant flow before the mark begins to melt.

Is there coolant flow before the mark melts?

--

Go to Step 2

Go to Step 3

2

The problem is caused from something other than the thermostat. Refer to Engine Fails To Reach Normal Operating Temperature .

Does the engine warm up properly?

--

--

System OK

3

  1. Replace the thermostat. Refer to Engine Coolant Thermostat Replacement .
  2. Check the system.

Is the engine still overheating?

--

--

System OK

Thermostat Diagnosis Thermostat Removed

Thermostat Testing Procedure


Object Number: 13758  Size: SH

Check the operation of the thermostat by hanging the thermostat on a hook in a 33% glycol solution.

In order to check if the thermostat valve is opening properly, do the following test:

  1. Completely submerge the thermostat in a glycol solution. The solution should be 11°C (22°F) above the temperature indicated on the thermostat valve.
  2. Thoroughly agitate the solution. Under these conditions, the thermostat valve should open.

In order to check if the thermostat valve is closing properly, do the following test:

  1. Completely submerge the thermostat in a glycol solution. The solution should be 6°C (10°F) below the temperature indicated on the thermostat valve.
  2. Thoroughly agitate the solution. Under these conditions, the thermostat valve should close completely.