For 1990-2009 cars only
Removal Procedure
- Remove the door trim panel. Refer to Rear Side Door Trim Panel Replacement .
- Remove the water deflector. Refer to Rear Side Door Water Deflector Replacement .
- Note the wiring harness routing (2) on top of the energy absorbing foam block (1) for re-installation.
- Cut (5) the two push pins (4) holding the foam block to the inner door panel.
- Disconnect the two locking tabs holding the foam block assembly to the door.
- Move the bottom of the energy absorbing foam block assembly (1) inward and lift upward in order to remove the foam absorber block.
Caution: This vehicle has energy-absorbing foam blocks for side impact protection. To help avoid personal injury in a collision, foam blocks that are damaged, or removed during repairs must be replaced. Failure to replace foam blocks that are removed can violate federal law.
Installation Procedure
- Install the foam block (1) into the slot in the door module.
- Push the foam block forward in order to secure the two locking tabs into the inner door panel.
- Ensure the tabs are in the lower slot.
- Install two new push pins (4) in order to secure the foam block (1) to the door.
- Ensure the new push pins are fully seated.
- Secure the wiring harness on top of the foam block.
- Install the water deflector. Refer to Rear Side Door Water Deflector Replacement .
- Install the door trim panel. Refer to Rear Side Door Trim Panel Replacement
Important: New push pins (4) should always be used when installing the foam block assembly.
Important: Ensure that the wiring harness is properly routed and secured to the wiring harness clip (2) located on top of the energy-absorbing foam block (1).
