GM Service Manual Online
For 1990-2009 cars only

The chemical stability of the refrigeration system plays an important role in the efficient operation and longevity of the A/C system.

When air, moisture or particulate contamination are introduced into the refrigeration system, the following results will occur:

    • The chemical stability of R-134a and polyalkylene glycol (PAG) synthetic lubricant will change.
    • The pressure/temperature symmetry will change.
    • The A/C system efficiency will be diminished.
    • Internal A/C system parts may corrode and/or wear in an abnormal manner.

Use the following general practices to maintain chemical stability in the refrigeration system:

    • Wipe away dirt and/or oil before you break a refrigerant connection. This will reduce the possibility of particulate contamination.
    • Cap, plug or tape both sides of an open connection as soon as possible. This will minimize the amount of dirt and moisture entering the system.
    • Ensure that the following remain clean and dry:
       - The tools being used for the repair
       - The surrounding area of the repair
       - The hoses and connectors for the ACR4 machine or manifold gage set
       - The replacement parts
    • When adding polyalkylene glycol (PAG) lubricant, ensure the transfer device and the container remain clean and dry to minimize moisture intrusion.
    • Do not leave the A/C system open any longer than necessary.
    • Before recharging an A/C system that has been opened, properly evacuate and vacuum test the system.
    • Service parts are dehydrated and sealed prior to shipping. Retain the parts in their sealed packages until you are ready to use them.
    • Ensure the parts are at room temperature before opening the packages. This prevents condensation on the parts from humidity in the atmosphere.
    • Attach the A/C service equipment quick-connects as soon as possible after removing the service caps.