GM Service Manual Online
For 1990-2009 cars only

Object Number: 220520  Size: MF
Engine Controls Components
Cell 21: Oxygen Sensors
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

To control emissions of Hydrocarbons (HC), Carbon Monoxide (CO), and Oxides of Nitrogen (NOx), a three way catalytic converter is used. The catalyst within the converter promotes a chemical reaction which oxidizes the HC and CO present in the exhaust gas, converting them into harmless water vapor and carbon dioxide. The catalyst also reduces NOx, converting it to nitrogen. The PCM has the ability to monitor this process using the HO2S 1 and the HO2S 2 heated oxygen sensors. The HO2S 1 sensor produces an output signal which indicates the amount of oxygen present in the exhaust gas entering the three way catalytic converter. The HO2S 2 sensor produces an output signal which indicates the oxygen storage capacity of the catalyst this in turn indicates the catalysts ability to convert exhaust gases efficiently. If the catalyst is operating efficiently, the HO2S 1 signal will be far more active than that produced by the HO2S 2 sensor. If the HO2S 2 signal voltage remains excessively high for an extended period of time, DTC P0138 will be set.

Conditions for Setting the DTC

    • No active misfire, fuel injector circuit, TP sensor, EVAP, IAT sensor, MAP sensor, Fuel trim, EGR, ECT sensor, MAF sensor or CKP sensor DTCs present.
    • Engine coolant temperature above 65°C (149°F)
    • Throttle angle between 3% and 40%.
    • Closed loop commanded air/fuel ratio is between 14.4 and 14.9.
    • HO2S 2 signal voltage remains above 999mV during normal closed loop operation.

OR

    • HO2S 2 signal voltage remains above 200 mV during deceleration fuel mode operation.
    • Either condition for up to 10 seconds.

Action Taken When the DTC Sets

    • The PCM will illuminate the malfunction indicator lamp (MIL) during the second consecutive trip in which the diagnostic test has been run and failed.
    • The PCM will store conditions which were present when the DTC set as Freeze Frame and Failure Records data.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the MIL during the third consecutive trip in which the diagnostic has been run and passed.
    • The History DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using the scan tool.

Diagnostic Aids

Check for the following conditions:

    •  Fuel pressure. An excessively rich fuel mixture can cause a DTC P0138 to be set. Refer to Fuel System Diagnosis .
    •  Rich injectors. Perform Injector Balance Test.
    •  Leaking injector. Refer to Fuel System Diagnosis .
    •  Evaporative emissions (EVAP) canister purge. Check for fuel saturation. If full of fuel, check canister control and hoses. Refer to Evaporative Emission Control System Diagnosis .
    •  MAF sensor. Disconnect the MAF sensor and see if rich condition is corrected. If so, replace MAF sensor. Refer to MAF Sensor Replacement .
    •  Check for a leaking fuel pressure regulator diaphragm by checking vacuum line to regulator for the presence of fuel.
    •  TP sensor. An intermittent TP sensor output will cause the system to go rich, due to a false indication of the engine accelerating.
    •  Shorted Heated Oxygen Sensor (HO2S). If the HO2S is internally shorted the HO2S voltage displayed on the scan tool will be over 1 volt. Try disconnecting the affected HO2S and jumper the HO2S low circuit to ground with the key ON, engine OFF. If the displayed HO2S voltage changes from over 1000 mV to around 450 mV, replace the HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement . Silicon contamination of the HO2S can also cause a high HO2S voltage to be indicated. This condition is indicated by a powdery white deposit on the portion of the HO2S exposed to the exhaust stream. If contamination is evident, replace the affected HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement .
    •  Open HO2S Signal or Low Circuit or Faulty HO2S. A poor connection or open in the HO2S signal or low circuit can cause the DTC to set during deceleration fuel mode. An HO2S which is faulty and not allowing a full voltage swing between the rich and lean thresholds can also cause this condition. Operate the vehicle while monitoring the HO2S voltage with a scan tool. If the HO2S voltage is limited within a range between 300 mV to 600 mV, check the HO2S signal and low circuit wiring and associated terminal connections. If the wiring and connections are OK, replace the HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement .

Test Description

The number below refers to the step number on the Diagnostic Table:

  1. DTC P0138 being set during deceleration fuel mode operation may indicate a condition described in the Diagnostic Aids above. If the DTC P0138 test passes while the Fail Records conditions are being duplicated, an intermittent condition is indicated. Reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

DTC P0138 - HO2S Circuit High Voltage Sensor 2

Step

Action

Value(s)

Yes

No

1

Was the Powertrain ON Board Diagnostic System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Engine at operating temperature.
  2. Operate vehicle within parameters specified under Conditions for Setting the DTC criteria included in Diagnostic Support.
  3. Monitor HO2S 2 voltage displayed on the scan tool HO2S data list.

Does the HO2S 2 voltage remain above the specified value?

999 mV

Go to Step 4

Go to Step 3

3

  1. Turn the ignition ON, review and record scan tool Fail Records data.
  2. Operate vehicle within Fail Records conditions as noted.
  3. Using a scan tool, monitor Specific DTC info for DTC P0138 until the DTC P0138 test runs.
  4. Note test result.

Does scan tool indicate DTC P0138 failed this ignition?

--

Go to Step 4

Go to Diagnostic Aids

4

Disconnect HO2S 2 and jumper HO2S low circuit to ground.

Does scan tool indicate HO2S 2 voltage near the specified value?

450 mV

Go to Diagnostic Aids

Go to Step 5

5

  1. Turn the ignition OFF.
  2. Disconnect PCM connector.
  3. Turn the ignition ON.
  4. Using a DMM (J 39200), measure voltage between the HO2S 2 sensor signal at PCM harness connector and ground.

Does DMM indicate a voltage above specified value?

999 mV

Go to Step 6

Go to Step 7

6

Repair short to voltage in the HO2S 2 signal circuit. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 8

--

7

Replace the PCM.

Important: :  Replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 8

--

8

  1. Turn the ignition ON, review and record scan tool Fail Records data.
  2. Clear DTCs.
  3. Operate vehicle within Fail Records conditions as noted.
  4. Using a scan tool, monitor Specific DTC info for DTC P0138 until the DTC P0138 test runs.
  5. Note test result.

Does scan tool indicate DTC P0138 failed this ignition?

--

Go to Step 2

System OK