GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provide an overview of each diagnostic category.

DTC Descriptor

DTC P0116: Engine Coolant Temperature (ECT) Sensor Performance

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

ECT Sensor Signal

P0117

P0118

P0118

P0116, P0128

Low Reference

--

P0118

P0118

P0128

Typical Scan Tool Data

ECT Sensor Temperature

Circuit

Normal Range

Short to Ground

Open

Short to Voltage

Operating Conditions: Ignition ON, engine OFF

Parameter Normal Range: -32 to +130°C (-26 to +266°F)

ECT Sensor Signal

Varies¹

130°C (266°F)

-40°C (-40°F)

-40°C (-40°F)

Low Reference

--

--

-40°C (-40°F)

-40°C (-40°F)

¹ Varies -39 to +129°C (-38 to +264°F)

Circuit/System Description

The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the signal circuit and a ground for the low reference circuit. When the engine coolant temperatures are low, the resistance is high. When the engine coolant temperatures are high, the resistance is low. The ECM uses this high side coolant rationality test to determine if the ECT input is skewed. The ECM will record the amount of time the engine is OFF. At restart, the ECM will compare the temperature difference between the ECT and the intake air temperature (IAT) sensor 2.

Conditions for Running the DTC

    • DTCs P0016, P0112, P0113, P0117, P0118, P0126, P0201, P0202, P0203, P0204, P0205, P0206, P0234, P0299, P0335, P0336, P0500, P0602, P0642, P0643, P0652, P0653, P1293, P2146, P2147, P2148, P2149, P2150, P2151, P0264, P0267, P0270, P0273, P0276 and P268A are not set.
    • The ignition is ON for more than 2 seconds.
    • The engine run time is longer than 10 minutes.
    • The engine coolant temperature (ECT) is between -40 and +119°C (-40 and +246.2°F).
    • The vehicle speed is more than 40 km/h (25 mph) for 10 seconds.
    • The engine speed is more than 1,250 RPM for 10 seconds.

Conditions for Setting the DTC

The ECM detects that the difference of maximum ECT and minimum ECT is less than (1-15°C) for longer than 5 seconds.

Action Taken When the DTC Sets

DTC P0116 is a Type A DTC.

Conditions for Clearing the DTC

DTC P0116 is a Type A DTC.

Diagnostic Aids

    • A snapshot is the quickest method to capture the ECT and the IAT sensor 2 data before it changes.
    • An IAT sensor 2 that is skewed low can cause this DTC to set.
    • A high resistance short from the signal circuit to the low reference circuit can cause this DTC to set.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

Important: The engine needs to have been OFF for at least 10 hours for the ECT and the IAT sensor 1 to be at ambient temperature. The vehicle should not have changed environments during this time.

  1. If the ignition has been OFF for 10 hours or more, the ECT and the IAT sensor 2 should be within 6°C (11°F) of each other, and also the ambient temperature. Turn ON the ignition, with the engine OFF, and use a scan tool to observe the IAT sensor 2 and the ECT sensor parameters. Compare those sensor parameters to each other, and also to the ambient temperature. A slight to moderate resistance in the IAT signal or low reference circuit can widen the spread between the two sensors and cause this DTC to set.
  2. An IAT sensor 2 that is skewed lower at various ambient temperatures, due to more resistance than is normal, can widen the spread between the two sensors and cause this DTC to set. Measure and record the resistance of the IAT sensor 2 at various ambient temperatures, then compare those measurements to the Temperature vs. Resistance table. Refer to Temperature Versus Resistance.
  3. Inspect the ECT sensor terminals for corrosion and for engine coolant leaking through the sensor.
  4. Caution: Under pressure, the temperature of the solution in the radiator can be considerably higher, without boiling. Removing the radiator cap while the engine is hot (pressure is high), will cause the solution to boil instantaneously, with explosive force. The solution will spew out over the engine, fenders, and the person removing the cap. Serious bodily injury may result. Flammable antifreeze, such as alcohol, is not recommended for use at any time. Flammable antifreeze could cause a serious fire.

  5. Inspect the cooling system surge tank for the proper engine coolant level. Refer to Cooling System Leak Testing and Cooling System Draining and Filling.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the ECT sensor.
  2. Ignition OFF, test for less than 5 ohms between the low reference circuit terminal A and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Ignition ON, verify the scan tool ECT parameter is less than -40°C (-40°F).
  5. If greater than the specified range, test the signal circuit terminal B for a short to ground. If the circuit tests normal, replace the ECM.
  6. Install a 3A fused jumper wire between the signal circuit terminal B and the low reference circuit terminal A. Verify the scan tool ECT parameter is greater than 130°C (266°F)
  7. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
  8. If all circuits test normal, test or replace the ECT sensor.

Component Testing

Measure and record the resistance of the ECT sensor at various ambient temperatures and compare those measurements to the Temperature vs. Resistance table. Refer to Temperature Versus Resistance.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Engine Coolant Temperature Sensor Replacement
    •  Control Module References for ECM replacement, setup, and programming