GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Holden 🢒 2008 🢒 Captiva 🢒 Engine 🢒 Engine Controls and Fuel - 2.0L (Diesel) 🢒 Exhaust Gas Recirculation Valve Replacement

Removal Procedure

    Object Number: 1820433 Size: SH
  1. Disconnect the negative battery cable.
  2. Remove the engine cover . Refer to Engine Cover Replacement .
  3. Remove the charge air system hoses and ducts. Refer to Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement .

    4. Object Number: 1820606 Size: SH
  4. Drain the engine coolant. Refer to Cooling System Draining and Filling .
  5. Remove the battery and tray. Refer to Battery Tray Replacement .
  6. Remove the ECM. Refer to Engine Control Module Replacement .

    7. Object Number: 1820582 Size: SH
  7. Remove the fuel injector sight shield bracket.

    8. Object Number: 1820583 Size: SH
  8. Remove the engine wiring harness bracket.

    9. Object Number: 1820611 Size: SH
  9. Remove the EGR cooler outlet pipe.
  10. Disconnect the surge tank-to-water pipe hose.
  11. Disconnect the heater-to-water pipe hose.
  12. Remove the water pipe retaining bolt from the engine block on the front.

    13. Object Number: 1820613 Size: SH
  13. Remove the EGR valve.

Installation Procedure

    Object Number: 1820613 Size: SH
  1. Install the EGR valve.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the water pipe retaining bolt onto the engine block.

    3. Tighten

        • Tighten the EGR valve retaining nuts to EGR cooler to 20 N·m (14.8 lb ft).
        • Tighten the EGR valve retaining bolts to EGR inlet pipe to 20 N·m (14.8 lb ft).
        • Tighten the water pipe retaining bolt (M6) to 9 N·m (79.7 lb in).
        • Tighten the water pipe retaining bolt (M8) to 20 N·m (14.8 lb ft).

    Object Number: 1820611 Size: SH
  3. Install the EGR cooler outlet pipe.
  4. Install the water pipe retaining bolt onto the engine block on the front.

    5. Tighten

        • Tighten the EGR cooler outlet pipe retaining bolts and nuts to 20 N·m (14.8 lb ft).
        • Tighten the water pipe retaining bolt (M8) to 20 N·m (14.8 lb ft).