Temperature Valve Actuator Replacement - Right Side Dual Zone

1. Remove the instrument panel (I/P) compartment. Refer to Instrument Panel Compartment Assembly, Door, Striker, and Latch Replacement in Instrument Panel, Gages, and Console.
2. Locate the air temperature actuator (1).
3. Disconnect the right side air temperature actuator electrical connector (2).



4. Remove the right side air temperature actuator bolts/screws (1).
5. Remove the right side air temperature actuator (2).
6. Remove the right side air temperature actuator levers (3, 4), if necessary.

Important: The actuator lever (2) can only be inserted into the door one way.

1. Install the right side air temperature actuator levers, if necessary.
2. Check and correct the engagement between the actuator levers (1, 2).

2.1.	Install the actuator lever (2).

2.2.	Align the primary tooth (4) of the actuator lever (1) with the gap (3) in the actuator lever (2).




3. Install the right side air temperature actuator (2).

Notice: Refer to Fastener Notice in the Preface section.

4. Install the right side air temperature actuator bolts/screws.

Tighten
Tighten the bolts/screws to 1.2 N·m (11 lb in).




5. Connect the right side air temperature actuator electrical connector (2).



6. Ensure that the clip (1) on the connector is fully inserted to the holder on the case.
7. Install the I/P compartment. Refer to Instrument Panel Compartment Assembly, Door, Striker, and Latch Replacement in Instrument Panel, Gages, and Console.
8. Re-calibrate the actuators. Refer to Actuator Recalibration .