GM Service Manual Online
For 1990-2009 cars only

Drive Belt Replacement VIN 1

Removal Procedure (VIN 1)

The supercharged 3800 engine uses two accessory drive belts. The outer belt drives the supercharger. The inner belt drives the generator, power steering pump, coolant pump and air conditioning compressor. All driven accessories are rigidly mounted to the engine. Drive belt tension is maintained by the spring loaded belt tensioners. Each belt has its own tensioner.

A belt squeak when the engine is started or stopped is normal and has no effect on belt durability. The drive belt tensioner can control belt tension over a broad range of belt lengths due to stretching; however, there are limits to the tensioners ability to compensate. Using the tensioner outside of its operating range can result in poor tension control and/or damage to the tensioner. The belt should be replaced when this condition occurs.

    Important: Ensure that the wood block extends past the width of the oil pan in order to avoid damage.

  1. Use a jack with a block of wood on the jack under the oil pan in order to support the engine.
  2. Remove the torque axis engine mount bolt at the engine mounting bracket. Refer to Engine Mount Inspection .
  3. Disconnect the electrical connector from the crank sensor.

  4. Object Number: 45484  Size: SH
  5. Remove the engine mounting bracket lower stud. Lower the engine in order to allow the stud to clear the frame rail.

  6. Object Number: 56554  Size: SH
  7. Raise the engine. Reinstall the bolt into the torque axis mount.

  8. Object Number: 45484  Size: SH
  9. Lower the engine in order to remove the spacer.

  10. Object Number: 49787  Size: SH
  11. Remove the drive belt.

  12. Object Number: 48488  Size: SH
  13. Remove the supercharger belt.

Installation Procedure


    Object Number: 49787  Size: SH
  1. Install the drive belt.

  2. Object Number: 48488  Size: SH
  3. Install the supercharger belt.

  4. Object Number: 45484  Size: SH
  5. Install the spacer.

  6. Object Number: 56554  Size: SH
  7. Remove the bolt from the torque axis mount. Lower the engine.
  8. Install the electrical connector to the crank sensor.

  9. Object Number: 45484  Size: SH
  10. Install the mounting bracket stud.
  11. Raise the engine.

  12. Object Number: 56554  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  13. Install the torque axis mount bolt.
  14. Tighten
    Tighten the bolt to 87 N·m (52 lb ft).