GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the instrument panel (I/P) compartment. Refer to Instrument Panel Compartment Replacement .

  2. Object Number: 868231  Size: SH
  3. Disconnect and remove the right hand temperature door lever spring (2).
  4. Disconnect and remove the right hand temperature lever (1) from the right hand temperature door.

  5. Object Number: 295297  Size: SH
  6. Disconnect the right hand temperature actuator electrical connector.

  7. Object Number: 651483  Size: SH
  8. Remove the right hand temperature actuator mounting screws.
  9. Remove the right hand temperature actuator.

Installation Procedure


    Object Number: 651483  Size: SH
  1. Install the right hand temperature actuator.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the right hand temperature actuator mounting screws.
  4. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).


    Object Number: 295297  Size: SH
  5. Connect the right hand temperature actuator electrical connector.
  6. Important: Align the pin on the right hand air temperature actuator with the slot in the right hand temperature door lever.


    Object Number: 868231  Size: SH
  7. Install the right hand temperature lever (1) to the right hand temperature door.
  8. Connect the right hand temperature door lever spring (2) to the right hand temperature door lever (1) and HVAC module case.
  9. Install the I/P compartment. Refer to Instrument Panel Compartment Replacement .