GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the I/P compartment. Refer to Instrument Panel Compartment Replacement in Instrument Panel, Gages and Console.

  2. Object Number: 868231  Size: SH
  3. Disconnect and remove the right hand temperature door lever spring (2).
  4. Disconnect and remove the right hand temperature lever (1) from the right hand temperature door.

  5. Object Number: 295297  Size: SH
  6. Disconnect the right hand temperature actuator electrical connector.

  7. Object Number: 651483  Size: SH
  8. Remove the right hand temperature actuator mounting screws.
  9. Remove the right hand temperature actuator.

Installation Procedure


    Object Number: 651483  Size: SH
  1. Install the right hand temperature actuator.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the right hand temperature actuator mounting screws.
  4. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).


    Object Number: 295297  Size: SH
  5. Connect the right hand temperature actuator electrical connector.
  6. Important: Align the pin on the right hand air temperature actuator with the slot in the right hand temperature door lever.


    Object Number: 868231  Size: SH
  7. Install the right hand temperature lever (1) to the right hand temperature door.
  8. Connect the right hand temperature door lever spring (2) to the right hand temperature door lever (1) and HVAC module case.
  9. Install the I/P compartment. Refer to Instrument Panel Compartment Replacement in Instrument Panel, Gages and Console.