Tools Required

J 42640 Steering Column Anti-Rotation Pin

Notice: The wheels of the vehicle must be straight ahead and the steering column in the LOCK position before disconnecting the steering column or intermediate shaft from the steering gear. Failure to do so will cause the SIR coil assembly to become uncentered, which may cause damage to the coil assembly.

Important: If the inflatable restraint module is deployed, inspect the coil for signs of damage caused by excessive heat. Replace the coil if necessary.

1. Disable the SIR system. Refer to SIR Disabling and Enabling in SIR.



2. Install J 42640 to the steering column.
3. Remove the steering wheel. Refer to Steering Wheel Replacement .
4. Remove the knee bolster trim panel. Refer to Knee Bolster Replacement in Instrument Panel, Gages, and Console.
5. Push the top of the intermediate shaft seal down in order to access to the upper retaining bolt.
6. Remove the upper retaining bolt and nut.
7. Disconnect the steering column electrical connectors.
8. Column Shift Only. Disconnect the shift cable from the control assembly and the steering column.
9. Remove the upper mounting nuts.
10. Remove the lower mounting bolts.
11. Remove the anchor cable from the bracket.
12. Remove the steering column from the vehicle.

1. Install the steering column to the vehicle.
2. Install the steering column to the intermediate shaft.
3. Install the anchor cable to the bracket stud.

Caution: In order to ensure the intended function of the steering column in a vehicle during a crash and in order to avoid personal injury to the driver, perform the following:

•	Tighten the steering column lower fasteners before you tighten the steering column upper fasteners. Failure to do this can damage the steering column.

•	Tighten the steering column fasteners to the specified torque. Overtightening the upper steering column fasteners could affect the steering column collapse.

4. Install the steering column nuts. Finger tighten the nuts.

Notice: Refer to Fastener Notice in the Preface section.

5. Install the steering column bolts.
6. Tighten the fasteners in the following order:

Tighten

1. Tighten the bolts to 24 N·m (18 lb ft).
2. Tighten the nuts to 24 N·m (18 lb ft).
7. Install the upper intermediate shaft bolt.

Tighten
Tighten the bolt to 48 N·m (35 lb ft).

8. Install the intermediate shaft seal to the steering column.
9. Column Shift Only. Install the shift cable to the control assembly and the steering column.
10. Connect the steering column electrical connectors.
11. Install the knee bolster trim panel. Refer to Knee Bolster Replacement in Instrument Panel, Gages, and Console.

Notice: If a service steering column has been installed, use care when installing the electrical connector into the SIR Coil. Use of excessive force will damage the SIR coil and cause the horn to sound when turning the steering wheel.

12. Install the steering wheel. Refer to Steering Wheel Replacement .
13. Remove J 42640 from the steering column.
14. Enable the SIR system. Refer to SIR Disabling and Enabling .
15. Program the theft deterrent system. Refer to Programming Theft Deterrent System Components in Theft Deterrent.