GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 39037 Charge Valve Octagon Socket

Removal Procedure

  1. Remove the service port cap.
  2. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .

  3. Object Number: 301209  Size: SH
  4. Use the J 39037 to remove the service port.

Installation Procedure

  1. Replace the O-ring. Refer to O-Ring Replacement .

  2. Object Number: 301209  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the service port valve.
  4. Tighten
    Tighten the valve to 11 N·m (98 lb in).

  5. Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging .
  6. Leak test the A/C service port. Refer to Leak Testing .
  7. Install the service port cap.