GM Service Manual Online
For 1990-2009 cars only

Circuit Description

To control emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx), a three-way catalytic converter is used. The catalyst within the converter promotes a chemical reaction which oxidizes the HC and CO present in the exhaust gas, converting them into harmless water vapor and carbon dioxide. The catalyst also reduces NOx, converting it to nitrogen. The converter also has the ability to store excess oxygen and release the stored oxygen to promote these reactions. This oxygen storage capacity (OSC) is a measurement of the catalysts ability to control emissions. The powertrain control module (PCM) monitors this process using a heated oxygen sensor (HO2S) located in the exhaust stream past the three-way converter. When the catalyst is functioning properly, the HO2S 2 is slow to respond to a large change in the HO2S 1 signal. When the HO2S 2 responds quickly to a large change in the HO2S 1 signal, the OSC and efficiency of the catalyst is considered to be degraded and the malfunction indicator lamp (MIL) will illuminate if subsequent tests also indicate a failure.

Conditions for Running the DTC

  1. Meet conditions for engine warm up. Use the scan tool catalyst data list in order to verify the following.
  2. • DTCs P0101, P0102, P0103, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0121, P0122, P0123, P0130, P0131, P0132, P0133, P0134, P0135, P0137, P0138, P0140, P0141, P0171, P0172, P0201-P0206, P0300, P0336, P0341, P0401, P0403, P0404, P0405, P0410, P0412, P0418, P0440, P0442, P0443, P0446, P0449, P0502, P0503, P0506, P0507, P1133, P1134, P1336, P1351, P1352, P1361, P1374, or P1441 are not set.
    • The engine has been running more than 10 minutes.
    • The engine coolant temperature (ECT) is above 70°C (158°F) and below 124°C (255°F).
    • The barometric pressure (BARO) is above 75 kPa.
    • The vehicle is in Closed Loop.
    • The intake air temperature (IAT) is above -20°C (-4°F) and less than 100°C (212°F).
    • The battery voltage above 10.7 volts
  3. Warm up the catalyst.
  4. 2.1. Fully open the hood.
    2.2. Place the automatic transmission in park, or place the manual transmission in neutral while you depress the clutch.
    2.3. Set the parking brake.
    2.4. Press and hold the service brake.
    2.5. Each time the engine is started the diagnostic test can run up to 18 times. After the 10-minute run time and before the diagnostic test runs the first time, the engine must run an additional 5 minutes between 1500-2500 RPM.

    Any additional tests on the same key cycle, the engine speed must be between 1500-2500 RPM for 1 minute.

    2.6. To activate the diagnostic test, return the engine to idle, and put the vehicle in drive. For a manual transmission, depress clutch.
  5. Test the catalyst.
  6. • Place the automatic transmission in park, or place the manual transmission in neutral while you depress the clutch.
    • VIN K California Emissions-- Within 60 seconds the air fuel ratio (A/F) will go rich below 14.1 for up to 6 seconds, then the A/F may go lean above 15.3 for up to 8 seconds.
    • VIN K FED Emissions--Within 60 seconds the air fuel ratio will go lean above 15.3 for up to 6 seconds, then the A/F may go rich below 14.1 for up to 7 seconds.
    • VIN 1--Within 60 seconds the air fuel ratio will go rich below 14.1 for up to 7 seconds, then the A/F may go lean above 15.3 for up to 9 seconds.
    • Use the scan tool in order to verify whether DTC P0420 has passed or failed this key cycle.

Conditions for Setting the DTC

The PCM determines that the catalysts oxygen storage capacity is below a threshold considered acceptable.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Diagnostic Aids

    • The PCM will not enable the catalyst test until following conditions are met:
       - VIN K--Engine speed is plus or minus 150 RPM from desired idle.
       - VIN 1--Engine speed is plus or minus 600 RPM from desired idle.
       - Throttle position (TP) is 0 percent.
       - Short term integrator is between -20 to +20 percent.
    • The catalyst test will abort if the vehicle falls outside the conditions listed below while the test is running:
       - Engine speed is plus or minus 150 (VIN K) or 600 (VIN 1) RPM from desired idle.
       - Throttle position (TP) is below 1.5 percent.
       - Short term integrator is between -20 to +20 percent.

       Important: If you use the scan tool to force the cooling fans ON, use the next list and the previous list soft keys in order to enter the catalyst data list. If the catalyst data list is not entered this way the cooling fan control will be canceled.

    • The catalyst test may abort due to a change in engine load, such as the A/C, or the coolant fan. If this condition occurs, use the scan tool in order to force the cooling fans ON. Return to step 2 in the table.
    • More than 6 tests may have to be attempted to get 6 completed tests. An aborted test counts as an attempted test.
    • The number of attempt tests is limited to 18 per key cycle.
    • After returning to an idle the HO2S 1 signal may stay rich or lean for several seconds causing the test to be delayed.
    • Inspect for poor connection at the PCM. Inspect the harness connectors for the following conditions:
       - Backed out terminals
       - Improper mating
       - Broken locks
       - Improperly formed or damaged terminals
       - Poor terminal to wire connection
       - Damaged harness--Inspect the wiring harness for damage. If the harness appears to be OK, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the display will indicate the location of the fault.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. The Diagnostic System Check-Engine Controls prompts the technician to complete some basic checks and store the Freeze Frame/Failure Records data on the scan tool if applicable.

  2. If any component DTCs are set, diagnose those DTCs first. A fault in a component can cause the converter to appear degraded or may have caused its failure.

  3. Clearing the DTCs allows the catalyst test to be completed up to 18 times and completed up to 6 times this ignition cycle. If the A/C is not turned OFF the diagnostic will not run. The engine must be warmed-up. The converter needs to be warmed-up by raising the engine speed above idle for the specified time prior to each attempted test. Check and see if DTC passed or failed this ignition cycle. If the DTC does not pass or fail look for a possible reason that would cause the test to abort.

  4. This step includes checks for conditions that can cause the three-way converter to appear degraded. Repair any conditions found before proceeding with this table.

  5. If the three-way converter needs to be replaced, make sure that another condition is not present which could damage the converter. These conditions may include misfire, leaking or plugged fuel injectors, high engine oil or coolant consumption, retarded spark timing or weak spark. Correct any possible causes of converter damage before replacing the converter.

Step

Action

Yes

No

1

Did you perform the Diagnostic System Check-Engine Controls?

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

Are any other DTCs set?

Go to Diagnostic Trouble Code (DTC) List

Go to Step 3

3

  1. Clear the DTCs using the scan tool.
  2. Important: If the A/C is left ON the following diagnostic will not run.

  3. Turn the A/C OFF.
  4. Start the engine and wait until the vehicle is fully warmed up, at least 10 minutes.
  5. Next, idle the engine above 1500 RPM for an additional 5 minutes. The vehicle may be driven for the 5 minute run time.
  6. Idle for 1 minute for each additional attempt at 1500 RPM on same key cycle.
  7. Fully open the hood.
  8. Operate the vehicle within the conditions for running this DTC.
  9. Important: If more than 6 tests have been attempted and the DTC has not passed or failed this ignition cycle the test may be aborted. Refer to Diagnostic Aids.

  10. Test may need to be completed up to 6 times in order to pass or fail.

Does the scan tool indicate the DTC ran and passed this ignition cycle?

System OK

Go to Step 4

4

  1. Visually and physically inspect the three-way catalytic converter for damage.
  2. Check for the following conditions:
  3. • Dents
    • Severe discoloration caused by excessive temperatures
    • Holes
    • Internal rattle caused by damaged catalyst substrate
  4. Verify that the three-way catalytic converter is the proper original equipment, and manufacturer's part.

Did your inspection reveal a condition?

Go to Step 9

Go to Step 5

5

  1. Visually and physically inspect the exhaust system for leaks, restrictions, damage.
  2. Repair condition as necessary.

Did your inspection reveal a condition?

Go to Step 7

Go to Step 6

6

Visually check the heated oxygen sensors (HO2S), and the HO2S wiring harness for damage.

Did you complete the action?

Go to Step 8

Go to Step 9

7

Repair the exhaust system as necessary. Refer to Exhaust System Replacement in Engine Exhaust.

Did you complete the repair?

Go to Step 10

--

8

Replace the HO2S sensor or repair wiring as necessary. Refer to Heated Oxygen Sensor 1 Replacement , Heated Oxygen Sensor 2 Replacement or Wiring Repairs in Wiring Systems.

Is the action complete?

Go to Step 10

--

9

Notice:  A misfiring condition may damage the replacement three-way catalytic converter. Check for a misfiring condition. If a misfire is present, repair the misfiring condition before replacing the three-way catalytic converter.

Replace the three-way catalytic converter. Refer to Exhaust System Replacement in Engine Exhaust.

Is the action complete?

Go to Step 10

--

10

  1. Clear DTCs using the scan tool.
  2. Important: If the A/C is left on the following diagnostic will not run.

  3. Turn the A/C OFF.
  4. Start the engine and wait until the vehicle is fully warmed up, at least 10 minutes.
  5. Idle the engine above 1500 RPM for 5 additional minutes. The vehicle may be driven for the 5 minute run time.
  6. Idle the engine 1 minute for each additional attempt at 1500 RPM on same key cycle.
  7. Fully open the hood.
  8. Operate the vehicle within the conditions for running this DTC.
  9. Important: If more than 6 tests have been attempted and the DTC has not passed or failed this ignition cycle, the test may be aborted. Refer to Diagnostic Aids.

  10. Test may need to be completed up to 6 times in order to pass or fail.

Does the scan tool indicate the DTC ran and passed this ignition cycle?

Go to Step 11

Go to Step 4

11

Are there any additional DTCs that have not been diagnosed?

Go to Diagnostic Trouble Code (DTC) List

System OK