Intake Manifold Removal Lower VIN K

Notice: The two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake is removed. The bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.

1. Remove the EGR outlet pipe from the intake manifold.



2. Remove the lower intake manifold bolts.
3. Remove the lower intake manifold.
4. Remove the lower intake manifold gasket.

Intake Manifold Removal Lower VIN 1

Notice: The two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake is removed. The bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.

1. Remove the EGR outlet pipe from the intake manifold.



2. Remove the lower intake manifold bolts.
3. Remove the lower intake manifold.
4. Remove the lower intake manifold gasket.

Intake Manifold Removal Upper

1. Remove the spark plug wires.
2. Disconnect the ignition wires from the fuel injector rail.
3. Disconnect the ignition control module connector from the ignition control module assembly.
4. Remove the ignition control module assembly nuts.
5. Remove the ignition control module assembly.



6. Remove the fuel injector rail nuts.
7. Remove the fuel injector rail.



8. Remove the accelerator control cable bracket bolts.
9. Remove the accelerator control cable bracket from the intake manifold.



10. Remove the engine wiring harness heat shield bolt and nut.
11. Remove the engine wiring harness heat shield.



12. Remove the throttle body nuts.
13. Remove the throttle body.
14. Remove the throttle body gasket.



15. Remove the upper intake manifold bolts and nuts.
16. Remove the upper intake manifold.