GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Note: Servicing of the mufflers, resonator or pipe requires the replacement of the exhaust system as a complete assembly.


    Object Number: 1665113  Size: SH
  1. Remove the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement.
  2. Remove the connector position assurance (CPA) retainer.
  3. Disconnect the heated oxygen sensor (HO2S) electrical connector.

  4. Object Number: 1670531  Size: SH
  5. Remove the HO2S.

  6. Object Number: 1670482  Size: SH
  7. Remove the muffler to exhaust manifold pipe nuts.
  8. Suitably support the exhaust system.

  9. Object Number: 1670483  Size: SH
  10. Remove the exhaust hanger to the rear suspension support bracket bolts.

  11. Object Number: 1688299  Size: SH
  12. Remove the rear exhaust hanger bracket to the rear compartment side rail bolts (1).
  13. With the aid of an assistant, lower and remove the exhaust system.
  14. Remove and discard the muffler to exhaust manifold pipe gasket.

  15. Object Number: 1688768  Size: SH
  16. Remove the rear exhaust hanger to hanger bracket nuts.
  17. Remove the rear exhaust hanger brackets.

Installation Procedure


    Object Number: 1688768  Size: SH
  1. Install the rear exhaust hanger brackets.
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the rear exhaust hanger to hanger bracket nuts and tighten to 30 N·m (22 lb ft).

  4. Object Number: 1670482  Size: SH
  5. Install a NEW muffler to exhaust manifold pipe gasket onto the studs.
  6. With the aid of an assistant, raise the exhaust system.
  7. Install the muffler to rear exhaust manifold pipe.
  8. Install and snug the muffler to rear exhaust manifold pipe nuts.

  9. Object Number: 1688299  Size: SH
  10. Install the rear exhaust hanger bracket to the rear compartment side rail bolts (1) and tighten to 50 N·m (37 lb ft).

  11. Object Number: 1670483  Size: SH
  12. Install the exhaust hanger to the rear suspension support bracket bolts and tighten to 30 N·m (22 lb ft).
  13. Tighten the muffler to rear exhaust manifold pipe nuts previously installed to 25 N·m (18 lb ft)

  14. Object Number: 1670531  Size: SH
  15. If reusing the old HO2S, coat the threads with anti-sieze compound, GM P/N 12377953 or equivalent.
  16. Install the HO2S and tighten to 41 N·m (30 lb ft)..

  17. Object Number: 1665113  Size: SH
  18. Connect the HO2S electrical connector.
  19. Install the CPA retainer.
  20. Install the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement.

  21. Object Number: 1665113  Size: SH
  22. Connect the HO2S electrical connector.
  23. Install the CPA retainer.
  24. Install the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement.