GM Service Manual Online
For 1990-2009 cars only

    Warning: Refer to Cleaning Solvent Warning in the Preface section.

  1. Clean the coolant crossover pipe with solvent.
  2. Warning: Refer to Safety Glasses Warning in the Preface section.

  3. Dry the coolant crossover pipe with compressed air.

  4. Object Number: 1706678  Size: SH
  5. Inspect the front of the coolant crossover pipe for the following:
  6. • Damage to the coolant fill adapter sealing surface (1)
    • Damage or restrictions to the radiator hose connection (2)
    • Damage or restrictions to the thermal bypass hose connection (3)
    • Damage, blockage, or excessive corrosion to the engine coolant passages
    • Damage or restrictions to any fastener threads
    • Damage or restrictions to any mounting holes

    Object Number: 1706681  Size: SH
  7. Inspect the rear of the coolant crossover pipe for the following:
  8. • Damage to the heater inlet/outlet sealing surface (1)
    • Damage to the coolant crossover pipe-to-cylinder head sealing surfaces (2)
    • Damage, blockage, or excessive corrosion to the engine coolant passages
    • Damage or restrictions to any fastener threads
    • Damage or restrictions to any mounting holes
  9. Repair or replace the coolant crossover pipe as necessary.