GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provide an overview of each diagnostic category.

DTC Descriptor

DTC P0420: Catalyst System Low Efficiency

Circuit/System Description

A 3-way catalytic (TWC) converter controls emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx). The TWC also stores oxygen. When the listed idle conditions follow the listed driving conditions the Catalyst System Efficiency test will run. The engine control module (ECM) monitors this oxygen storage capacity by comparing the pre and post-catalyst oxygen sensor signals while adding and subtracting fuel during specific idle conditions.

The ECM compares the pre- and post-catalyst oxygen sensor signals to determine if the oxygen storage capacity of the catalyst is degraded.

Important: A new converter with less than 100 miles on it may set P0420 due to out-gassing of the internal matting. Operating the vehicle at highway speeds for approximately 1 hour may correct the condition.

Conditions for Running the DTC

  1. Driving Conditions
  2. • DTCs P0030, P0036, P0053, P0054, P0059, P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0120, P0121, P0122, P0123, P0128, P0131, P0132, P0133, P0134, P0135, P0137, P0138, P0140, P0141, P0151-P0155, P0171, P0172, P0174, P0175, P0201-P0208, P0220, P0222, P0223, P0315, P0300, P0301-P0308, P0335, P0336, P0340, P0341, P0351-P0358, P0401, P0403, P0404, P0405, P0406, P0411, P0412, P0418, P0442, P0443, P0446, P0449, P0451, P0452, P0453, P0454, P0455, P0496, P0506, P0507, P060D, P1101, P1133, P1153, P1174, P1175, P1258, P1400, P1404, P1516, P2101, P2119, P2120, P2122, P2123, P2125, P2127, P2128, P2135, P2138, P2176, P2430, P2431, P2432, P2433, P2440, P2444, P2A00, P2A01, P2A03, or U0107 are not set.
    • The engine has been running for greater than 2 minutes.
    • The vehicle is in Closed Loop.
    • The vehicle has Fuel Trim Learn is enabled.
    • The vehicle has been driven at greater than 1,000 RPM for greater than 16 seconds since the previous idle period.
    • The mass air flow (MAF) has been greater than 12 g/s for greater than 30 seconds.
    • The engine coolant temperature (ECT) is between 40-130°C (104-266°F).
    • The barometric pressure (BARO) is greater than 70 kPa.
    • The intake air temperature (IAT) is greater than -20°C (-4°F).
    • The throttle position (TP) is greater than 2 percent.
    • The calculated TWC temperature (Calc. TWC Temp.) is between 400-640°C (752-1,184°F).
    • The battery voltage is greater than 10.9 volts.
  3. Idle Conditions
  4. • The vehicle speed is less than 2 km/h (1 mph).
    • The engine speed has been greater than 1,000 RPM for 16 seconds.
    • The automatic transmission is in Reverse, Drive, or Low.
    • The TP is less than 2 percent.
    • The short term fuel trim (FT) is between -10 and +10 percent.
    • The engine speed is less than 1,000 RPM.
    • The engine idle is stable.
    • This diagnostic attempts one test during each valid idle period until a pass or fail decision has been reached when the above conditions have been met. These diagnostic attempts up to 6 tests during each drive cycle.

Conditions for Setting the DTC

    • The ECM has determined that the catalyst efficiency has degraded below a calibrated threshold.
    • This diagnostic may conclude in one test attempt. However, this diagnostic may require as many as 18 test attempts, which would require at least 3 drive cycles. Each test attempt may conclude within approximately 1 minute.

Action Taken When the DTC Sets

DTC P0420 is a Type A DTC.

Conditions for Clearing the MIL/DTC

DTC P0420 is a Type A DTC.

Reference Information

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

Notice: Refer to Heated Oxygen Sensor Resistance Learn Reset Notice in the Preface section.

Notice: Refer to Three-Way Catalytic Converter Damage Notice in the Preface section.

  1. Verify that no other DTCs are set.
  2. If any DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle .
  3. Inspect for the following conditions, which may cause a catalytic converter to degrade:
  4. • An engine misfire
    • High engine oil or high coolant consumption
    • Retarded spark timing
    • A weak or poor spark
    • A lean fuel mixture
    • A rich fuel mixture
    • A damaged oxygen sensor or wiring harness
    • A catalyst test may abort if the vehicle falls outside the conditions for running the DTC.
    • A catalyst test may be temporarily degraded if a fuel with high sulfur content has been used. Drive the vehicle at highway speeds for 10 minutes and retest the converter.
  5. Operate the vehicle within the Conditions for Running the DTC.
  6. If the DTC fails this key cycle, continue with this procedure.
  7. Inspect the catalytic converter for the following conditions:
  8. • Dents
    • A severe discoloration caused by excessive temperatures
    • Road damage
    • An internal rattle caused by damaged catalyst substrate
    • Restrictions
         ⇒If a condition is found, replace the catalytic converter.
  9. Inspect the exhaust system for the following conditions:
  10. • Leaks
    • Physical damage
    • Loose or missing hardware
    • Properly torqued HO2S
    • Restrictions
         ⇒If a condition is found, repair the exhaust system.
  11. Inspect the post catalyst HO2S for the following conditions:
  12. • A grounded wiring harness
    • Damage
         ⇒If a condition is found, replace the post catalyst HO2S. If no physical condition is detected, replace the catalytic converter.
  13. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Repair Instructions

    •  Heated Oxygen Sensor Replacement - Bank 1 Sensor 2
    •  Exhaust System Replacement
    •  Exhaust System Insulator, Hanger, Bracket Replacement
    •  Restricted Exhaust

Repair Verification

  1. Clear all DTCs and allow the engine coolant temperature to reach 40°C (104°F).
  2. Drive the vehicle under the Conditions for Running the DTC.
  3. Verify that DTC P0420 has passed this ignition cycle.
  4. If not passed or failed this ignition cycle, the test may have aborted resulting in an inconclusive test result. The above test may need to be repeated up to 5 more times during this drive cycle. The first test should be run after the initial warm-up period of 2 minutes. Between subsequent tests, maintain a steady vehicle speed of greater than 25 mph for 2 minutes.
  5. If 6 tests have been attempted and the DTC has not run or passed during this key cycle, turn the key to OFF for 90 seconds, then run the procedure a second time.