GM Service Manual Online
For 1990-2009 cars only

Step

Action

Yes

No

DEFINITION: The low side pressure is higher than normal and the high side pressure is lower than normal.

    • Malfunctioning A/C Compressor
    • Refrigerant Under Charge

1

Were you sent here from the A/C System Performance Test?

Go to Step 2

Go to Air Conditioning (A/C) System Performance Test

2

After continued operation of the A/C system, do the low and high side pressures equalize or become static?

Go to Step 5

Go to Step 3

3

  1. Refer to the pressures recorded during the A/C System Performance Test.
  2. Inspect for the following conditions:
  3. Caution: Avoid contact with moving parts and hot surfaces while working around a running engine in order to prevent physical injury.

    • The low side pressure is equal to or greater than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test .
    • The high side pressure is below the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test .
    • The low side refrigerant line at the compressor feels cool-to-warm.
    • The high side refrigerant line at the compressor feels warm-to-hot.

Do the listed conditions exist?

Go to Step 5

Go to Step 4

4

  1. Refer to the pressures recorded during the A/C System Performance Test.
  2. Inspect for the following conditions:
  3. • The low side pressure is greater than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test .
    • The high side pressure is less than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test .
    • The low side refrigerant line at the compressor feels warm.
    • The high side refrigerant line at the compressor feels warm-to-hot.

Do the listed conditions exist ?

Go to Step 5

Go to Air Conditioning (A/C) System Performance Test

5

The A/C system has a low refrigerant charge.

Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .

Is the action complete?

Go to Step 6

--

6

  1. After you perform the repairs, record the following information:
  2. • The low and the high side pressures
    • The instrument panel outlet air temperature
  3. Compare the pressures and the temperature to those listed in the A/C Performance Chart. Refer to Air Conditioning (A/C) System Performance Test .

Are the readings within the specified ranges found on the A/C Performance Chart?

Go to Step 13

Go to Step 7

7

  1. The A/C compressor is malfunctioning.
  2. Remove the expansion device and inspect for contamination. Refer to Thermal Expansion Valve Replacement .

Did you find metal flakes on the expansion device?

Go to Step 9

Go to Step 8

8

Inspect the expansion device for a brown, powdery residue indicating desiccant in the A/C system.

Is a brown, powdery residue present?

Go to Step 11

Go to Step 12

9

  1. Remove the discharge hose from the compressor. Refer to Discharge Hose Replacement .
  2. Remove the suction hose from the compressor. Refer to Suction Hose Replacement .
  3. Inspect for metal flake contamination at the line connections and the compressor ports.

Is metal flake contamination present?

Go to Step 10

Go to Step 12

10

  1. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement .
  2. Replace the thermal expansion valve (TXV). Refer to Thermal Expansion Valve Replacement .
  3. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .

Is the action complete?

Go to Step 13

--

11

  1. Flush the A/C system. Refer to Flushing .
  2. Replace the TXV. Refer to Thermal Expansion Valve Replacement .
  3. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement .
  4. Replace the condenser. Refer to Condenser Replacement .
  5. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .

Is the action complete?

Go to Step 13

--

12

  1. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement .
  2. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .

Is the action complete?

Go to Step 13

--

13

Operate the system in order to verify the repair

Did you find and correct the condition?

System OK

Go to Symptoms - HVAC Systems - Automatic or Symptoms - HVAC Systems - Manual