GM Service Manual Online
For 1990-2009 cars only

DTC Descriptor

DTC P2432 : Secondary Air Injection (AIR) System Pressure Sensor Circuit Low Voltage

Diagnostic Fault Information

Important: Always perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Pressure Sensor 5-Volt Reference Voltage

P0335, P0651, P2135, P2430, P2432,

P2432

P2431, P0651

P2430, P2431

Pressure Sensor Signal

P2432

P2432

P2433

P2430, P2431

Pressure Sensor Low Reference

--

P2433

--

P0411, P2431

Pump Supply

P0411

P0411

P2444

--

Pump Ground

--

P0411

--

--

Solenoid Supply

P0411

P0411

P2440

--

Solenoid Ground

--

P0411

--

--

Pump Relay Coil Supply

P0102, P0412, P0418,

P0418

P0690

--

Pump Relay Control

P0418

P0418

P0411, P0418, P0690, P2431

--

Pump Relay Switch Supply

P0411

P0411

--

--

Solenoid Relay Coil Supply

P0412

P0411, P0412

P0690

--

Solenoid Relay Control

P0412

P0411, P0412

P0411, P0412, P0690

--

Solenoid Relay Switch Supply

P0411

P0411

--

--

Typical Scan Tool Data

AIR Pressure Sensor

Circuit

Short to Ground

Open

Short to Voltage

Operating Conditions: Key ON, Engine OFF

Normal Operation Range: BARO

Refer to Altitude Versus Barometric Pressure

5-Volt Reference Voltage

40 kPa

40 kPa

111 kPa

Pressure Sensor Signal

40 kPa

40 kPa

145 kPa

Low Reference

BARO

145-150 kPa

--

Circuit/System Description

The secondary air injection (AIR) system aids in the reduction of hydrocarbon emissions during a cold start. The system forces fresh filtered air into the exhaust stream in order to accelerate the catalyst operation. The secondary AIR injection pump, provides filtered air on demand to the AIR check valve assembly. The AIR check valve assembly controls the flow of air from the AIR pump to the exhaust manifold. The AIR CNTRL relay supplies the current needed to operate the AIR solenoid that is integral to the check valve assembly. A pressure sensor, also integral to the check valve assembly, is used to monitor the air flow from the AIR pump. The control module supplies the internal pressure sensor with a 5-volt reference, an electrical ground, and a signal circuit. The signal circuit provides the control module with a voltage relative to internal AIR pressure changes.

The AIR diagnostic uses 3 phases to test the AIR system:

    • DTCs P0411 and P2430 run during Phase 1
    • DTCs P2430 and P2440 run during Phase 2
    • DTC P2444 runs during Phase 3

In all 3 phases, testing is accomplished by comparing the measured pressure against the expected pressure. The control module can detect faults in the AIR pump, AIR solenoid, pressure sensor, related wiring, and the exhaust check valve. The pressure sensor can also detect leaks and restrictions in the secondary AIR system plumbing. Refer to Secondary Air Injection System Description for further information.

Conditions for Running the DTC

    • DTCs P0606, P0641, P0651 are not set.
    • The ignition is ON or the engine is running.
    • DTC P2432 runs continuously when the above conditions are met.

Conditions for Setting the DTC

The pressure sensor signal is less than 0.25 volt for at least 12.5 seconds.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) at the beginning of the fourth ignition cycle, after 3 ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC and related Freeze Frame data clears after 40 warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

    •  Engine Controls Connector End Views
    •  Engine Control Module Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

    •  Scan Tool Data List
    •  Scan Tool Data Definitions
    •  Scan Tool Output Controls

Circuit/System Verification

  1. If DTCs P0641 or P0651 are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle for further diagnosis.
  2. Engine running, observe that the AIR Pressure Sensor parameter approximately equals BARO.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the AIR solenoid valve.
  2. Ignition OFF, test for less than 1 ohm of resistance between the low reference circuit terminal and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal and ground.
  5. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
    If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  6. Verify the scan tool AIR Pressure Sensor parameter is less than 0.5 volts.
  7. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  8. Install a 3-amp fused jumper wire between the signal circuit terminal and the 5-volt reference circuit terminal. Verify the scan tool AIR Pressure Sensor parameter is greater than 4.9 volts.
  9. If less than the specified range, test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  10. If all circuits and the ECM test normal, test or replace the AIR solenoid valve.

Component Testing

Measure the AIR solenoid for a resistance of 4.8-6.8  ohms across the voltage supply terminal and the ground terminal at the AIR check valve at an ambient temperature of approximately 20°C (68°F).

If the resistance is not within range, replace the AIR check valve assembly.

Solenoid Valve

Apply appropriately fused battery voltage and ground to the solenoid and verify that the valve opens and closes completely as voltage is applied to and removed from the solenoid. Observe that the valve is not obstructed or leaking.

If the valve operates incorrectly, leaks, or is obstructed, remove the obstruction or replace the valve.

Repair Instructions

    •  Secondary Air Injection Check Valve Replacement
    •  Control Module References for engine control module (ECM) replacement, setup and programming

Repair Verification

Engine running, enable the AIR pump relay with a scan tool and observe that the AIR Pressure Sensor parameter equals approximately 10-20 kPa above BARO.