GM Service Manual Online
For 1990-2009 cars only

Lower Intake Manifold Assemble Procedure


    Object Number: 1531038  Size: SH
  1. Install the fuel injector rail.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the fuel injector rail bolts.
  4. Tighten
    Tighten the fuel injector rail bolts to 10 N·m (89 lb in).


    Object Number: 1531036  Size: SH
  5. Install the fuel injector wiring harness connector.

Upper Intake Manifold Assemble Procedure


    Object Number: 1531033  Size: SH
  1. Install the intake manifold opening cover.
  2. Install the intake manifold opening cover bolts.
  3. Tighten
    Tighten the intake manifold opening cover bolts to 10 N·m (89 lb in).


    Object Number: 1408451  Size: SH
  4. Install the barometric pressure (BARO) sensor.
  5. Install the BARO sensor bolt.
  6. Tighten
    Tighten the BARO sensor bolt to 10 N·m (89 lb in).


    Object Number: 1408449  Size: SH
  7. Install the NEW throttle body gasket.
  8. Install the throttle body.
  9. Install the throttle body bolts.
  10. Tighten
    Tighten the throttle body bolts to 10 N·m (89 lb in).


    Object Number: 1531030  Size: SH
  11. Install the fuel rail support bracket.
  12. Install the fuel rail support bracket bolt.
  13. Tighten
    Tighten the fuel rail support bracket bolt to 10 N·m (89 lb in).

Upper to Lower Intake Manifold Assemble Procedure


    Object Number: 1531028  Size: SH

    Important: Do not reuse the upper-to-lower intake manifold gasket and the intake manifold-to-cylinder head sealing gaskets.

  1. Install the NEW upper-to-lower intake manifold gaskets.

  2. Object Number: 1531026  Size: SH
  3. Install the upper intake manifold to the lower intake manifold.

  4. Object Number: 1531023  Size: SH
  5. Install the fuel injector wiring harness bracket bolts to the upper intake manifold.
  6. Tighten
    Tighten the fuel injector wiring harness bracket bolts to 10 N·m (89 lb in).


    Object Number: 1531021  Size: SH
  7. Install the fuel rail feed hose bracket bolt to the upper intake manifold.
  8. Tighten
    Tighten the fuel rail feed hose bracket bolt to 10 N·m (89 lb in).


    Object Number: 1531017  Size: SH
  9. Install the upper-to-lower intake manifold bolts.
  10. Tighten
    Tighten the upper-to-lower intake manifold bolts to 23 N·m (17 lb ft).