Callout
| Component Name
|
Preliminary Procedures
- Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
- Clean all components in cleaning solvent and air dry.
- The transfer case rear output drive housing is not serviced. If damage cannot be repaired, the transfer case must be replaced.
|
1
| Transfer Case Rear Output Shaft Flange
Tip
| • | Replace if flange, threaded holes, or splines are damaged. |
| • | Inspect sealing surface for corrosion, excessive wear, or damage. |
|
2
| Transfer Case Rear Output Shaft Oil Slinger
Tip
Replace the slinger if damaged, cracked, loose, or distorted. |
3
| Transfer Case Rear Output Shaft Bearing Assembly
Tip
Inspect bearings for roughness, spalling, or pitting. |
4
| Transfer Case Rear Output Shaft Housing
Tip
| • | Inspect for cracks, broken areas, or other damage. |
| • | Inspect bearing races for roughness, brinelling, or pitting. |
| • | Inspect the O-ring channel for porosity or damage. |
| • | Scratches or nicks in other areas may be repaired with light sanding. |
|
5
| Transfer Case Rear Output Shaft Splines
Tip
Inspect for damage and press fit to flange. |
6
| Transfer Case Rear Output Shaft
Tip
Inspect for pitting, excessive wear, or damage. |
