GM Service Manual Online
For 1990-2009 cars only

Circuit Description

The Powertrain Control Module (PCM) has the ability to disable starter operation if conditions inappropriate for starter operation exist. The PCM disables the starter if the engine is running, if a correct theft deterrent password is not received or if the vehicle operator attempts to engage the starter for an extended period of time.

The PCM controlled starter system consists of the following components:

    •  Crank relay
    •  The Transaxle Range/Park Neutral Position switch
    •  The ignition switch
    •  The starter solenoid
    •  The PCM

Diagnostic Aids

The PCM Controlled Starter Diagnosis table is intended to identify electrical malfunctions that can occur with the system. For additional system diagnosis, refer to Diagnostic System Check - Engine Electrical in Engine Electrical.

Inspect for the following conditions:

Many situations may lead to an intermittent condition. Perform each inspection or test as directed.

Important: :  Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.

    • Loose terminal connection
       -  Use a corresponding mating terminal to test for proper tension. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair.
       -  Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connection. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair.
    • Damaged harness--Inspect the wiring harness for damage. If the harness inspection does not reveal a problem, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the scan tool display may indicate the location of the fault. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair.
    •  Inspect the powertrain control module (PCM) and the engine grounds for clean and secure connections. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair.

If the condition is determined to be intermittent, reviewing the Snapshot or Freeze Frame/Failure Records may be useful in determining when the DTC or condition was identified.

Test Description

The numbers below refer to step numbers in the diagnostic table.

  1. If the engine cranks with the vehicle ignition switch in the OFF position, there are three possible malfunction areas: malfunction crank relay, a short to voltage in the starter feed circuit, or a short to voltage in the starter enable circuit.

  2. Determines if the starter feed or the starter enable control circuit is shorted to voltage. If the engine does not crank with the relay removed, then the relay or the starter enable circuit is suspect.

  3. Checks for proper ignition positive voltage on the starter enable control circuit.

  4. Checks for proper current draw through the relay. Excess current will cause an inoperative PCM driver circuit.

  5. This vehicle is equipped with a PCM which utilizes an electrically erasable read only memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed.

PCM Controlled Starter Diagnosis

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Does the engine crank with the ignition switch in the OFF position?

--

Go to Step 4

Go to Step 3

3

Does the engine crank with the ignition switch in the RUN position?

--

Go to Step 21

Go to Step 7

4

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  2. Remove the crank relay.
  3. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.

Does the engine continue to crank with the ignition switch in the OFF position?

--

Go to Step 5

Go to Step 6

5

Locate and repair the short to voltage in the following circuits:

  1. The battery feed between the crank relay and the transaxle range switch.
  2. The battery feed between the transaxle range switch and the starter solenoid (ckt 6).Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 31

--

6

Test for a short to battery positive voltage in the starter enable control circuit. Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 31

Go to Step 26

7

Important: :  If any of the following DTCs are set, diagnose the DTCs first:

Attempt to start the engine.

Does the engine crank?

--

Go to Diagnostic Aids

Go to Step 8

8

  1. Turn the ignition switch to the OFF position.
  2. Remove the crank relay.
  3. Remove the fuel injector feed fuse.
  4. Turn the ignition switch to the ON position.
  5. Connect a 30A fused jumper between the battery positive and starter feed cavities in the crank relay cavities.

Does the engine crank?

--

Go to Step 16

Go to Step 9

9

Inspect the battery positive feed 40A Crank MaxiFuse®.

Is the fuse blown?

--

Go to Step 10

Go to Step 14

10

  1. Turn the ignition switch OFF.
  2. Leave the crank relay disconnected.
  3. Connect a test lamp to battery positive voltage.
  4. Probe the crank battery positive feed cavity in the relay connector (CKT6).

Is the test lamp on?

--

Go to Step 22

Go to Step 11

11

  1. Leave the crank relay disconnected.
  2. Disconnect the battery positive feed from the starter solenoid (CKT 6).
  3. Using test lamp connected to battery positive voltage, probe the starter feed cavity in the crank relay connector (CKT 1737).

Is the test lamp on?

--

Go to Step 12

Go to Step 27

12

  1. Leave the crank relay disconnected.
  2. Leave the starter solenoid feed (CKT 6) disconnected from the Starter.
  3. Leave the test lamp connected to battery positive voltage and the starter feed cavity in crank relay (CKT 1737).
  4. Disconnect the transaxle range switch connector C1.

Is the test lamp on?

--

Go to Step 23

Go to Step 13

13

  1. Test for a short to ground in the starter solenoid feed circuit (CKT 6).
  2. If a problem is found, replace 40A MaxiFuse®, and repair circuit fault as necessary. Refer to Wiring Repairs in Wiring Systems.
  3. Reinstall fuel injector feed fuse.
  4. Reinstall Crank Relay.

Did you find and correct the condition?

--

Go to Step 31

Go to Step 28

14

  1. Leave the 30A jumper wire connected between the battery positive, and starter feed cavities in the relay connector.
  2. Leave the fuel injector feed fuse removed.
  3. Turn on the ignition switch.
  4. Disconnect the transaxle range switch connector C1.
  5. Connect the appropriate jumper between terminals E and G in the transaxle range switch connector.

Does the engine crank?

--

Go to Step 24

Go to Step 15

15

Test for the following circuit conditions:

  1. Open in CKT 1737 or CKT 6.
  2. Poor terminal connections at the Starter--Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 31

Go to Step 27

16

  1. Turn the ignition switch off.
  2. Reinstall the crank relay.
  3. Disconnect the PCM C2 connector.
  4. Turn the ignition switch ON.
  5. Connect the DMM between the starter enable control circuit and ground.

Does the DMM display a voltage near the specified value?

B+

Go to Step 17

Go to Step 18

17

  1. Leave the ignition switch in ON position.
  2. Remove the 40A Crank MaxiFuse®.
  3. Set DMM to the 10A scale.
  4. Using the DMM, measure the current between the starter enable control circuit and ground.
  5. Monitor the current reading for at least 2 minutes.

Does the DMM display a current reading within the specified value?

0.05-1.5A

Go to Step 20

Go to Step 26

18

Test for a blown ignition positive feed fuse.

Is the fuse blown?

--

Go to Step 25

Go to Step 19

19

Test for the following circuit conditions:

  1. Open ignition positive feed to the crank relay
  2. Open starter enable control circuit
  3. Poor terminal connections at the crank relay. Refer to Testing for Continuity , Testing for Intermittent Conditions and Poor Connections , Repairing Connector Terminals , Connector Repairs and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 31

Go to Step 26

20

  1. Leave the PCM disconnected.
  2. Leave the fuel injector fuse removed.
  3. Reinstall the 40A MaxiFuse®.
  4. Connect the starter enable control circuit to engine ground.

Does the engine crank?

--

Go to Step 29

Go to Step 26

21

Test for a short to ground in the starter enable control circuit. If a problem is found repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 31

Go to Step 30

22

  1. Locate and repair the short to ground in the battery positive voltage feed circuit to the crank relay. Refer to Wiring Repairs in Wiring Systems.
  2. Replace the MaxiFuse®.

Did you complete the repair?

--

Go to Step 31

--

23

Locate and repair the short to ground in the starter feed circuit. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 31

--

24

Test for the following circuit conditions:

    •  Poor terminal connections at the transaxle range switch--Refer to Wiring Repairs in Wiring Systems.
    • Misadjusted transaxle range switch--Refer to Park/Neutral Position Switch Adjustment in Automatic Transaxle-4T65-E.
        

Did you complete the repair?

--

Go to Step 31

Go to Step 28

25

  1. Locate and repair the short to ground or shorted component in the ignition positive feed to the crank relay. Refer to Wiring Repairs in Wiring Systems.
  2. Reconnect the PCM.

Did you complete the replacement?

--

Go to Step 31

--

26

  1. Replace the crank relay.
  2. Reinstall ignition feed fuse (PCM-BCM).
  3. Reconnect the PCM.

Did you complete the replacement?

--

Go to Step 31

--

27

  1. If 40A MaxiFuse® is open, replace the fuse.
  2. Service the starter. Refer to Starter Motor Replacement in Engine Electrical.

Did you complete the replacement?

--

Go to Step 31

--

28

  1. Replace the transaxle range switch. Refer to Park/Neutral Position Switch Adjustment in Automatic Transaxle-4T65-E.
  2. If the crank relay is disconnected, reinstall crank relay.
  3. If 40A MaxiFuse® is open, replace the fuse.

Did you complete the replacement?

--

Go to Step 31

--

29

  1. Test the starter enable control circuit for poor terminal connections at the PCM. Refer to Testing for Continuity , Testing for Intermittent Conditions and Poor Connections , Repairing Connector Terminals , Connector Repairs and Wiring Repairs in Wiring Systems.
  2. Reinstall the ignition feed fuse (PCM-BCM).

Did you complete the repair?

--

Go to Step 31

Go to Step 30

30

Important: :  The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Did you complete the replacement?

--

Go to Step 31

--

31

  1. If the PCM is disconnected, reconnect the PCM.
  2. Attempt to start the vehicle.

Does the engine crank?

--

System OK

Go to Step 7